Warping

 Warping

The purpose of warping is to arrange a convenient number of warp yarns so that they can be collected on a single warper’s beam. Only beam warping or direct warping is available here.

Now we have to know how the grey yarn will run for warping. During the analysis & planning for sampling period we make a paper that is supplied taking the approval of manager & Go to warping & sizing section as well as to the weaving section.

Object of warping

o   creation, out of a limited number of warp threads (creel load), of a warp composed of any

o   number of threads with the desired length

o   arrangement of above-mentioned threads according to the desired sequence

o   Manufacturing of a warp beam with said characteristics

o   To produce the warp beam for subsequent process

o   To contract a parallel yarn sheet of specified length & width

o   The entire yarn in the warp beam should be uniformly tensioned 

o   Modified the fault of yarn

 

Direct warping:

 

Where the large number of total yarn and less than 15% color yarn we can used to direct warping.

Beam warping or direct warping is used mostly when several beams of same warp length have to be prepared; also this kind of warping is carried out in two separate stages:

• At first the proper warping takes place: the available threads (creel capacity) are wound on large cylinder called ″beam ″ and so many beams are prepared as indicated by the result of following

  

• In a second stage the threads wound on the beams are simultaneously unwound to form the weaver’s beam.

Calculation direct warping:

Example:

number of warp yarns= 7140

creel capacity= 720

 
 

Fault of warping

• Warp off center of the beam.
• Loose and tight warp deam.
• Missing end.
• Uneven and coarse knot. 
• Lapped end. 
• Conical winding on the deam. 
• Inproper length of tarn warping. Long and large slub and other empurities.
  
  

Warping Machine Profile:

  

Machine Name:  KARL MAYER

Machine Origin:  Germany

Machine Specification:

 

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